Not joined yet? Register for free and enjoy features such as alerts, private messaging and viewing latest posts and topics.

replacing exhaust manifold & turbo gasket

Discuss your latest mods or ideas, and anything to do with the BMW X5 (E53).
Post Reply
X5-D-Sport
Snr Member
Snr Member
Posts: 1371
Joined: Sun May 25, 2014 11:13 pm

replacing exhaust manifold & turbo gasket

Post by X5-D-Sport » Sun Nov 29, 2015 11:03 pm

Guys,

I got a leak in the gasket between the exhaust manifold & turbo...
Lots of soot around the gasket area & loud whistle from the turbo too...
Not lost any noticeable power... but its been blowing since I bought her.. so I wouldnt know I guess..

I bought a replacement manifold & all studs, nuts & gaskets for the job too.

Keep starting the job, but have to re-assemble, due to running out of daylight or it rains...

The bit that is eluding me is...
Cannot get the lower chunk of the air filter off...
Got the filter, the injector wire rail harness support off....
But there is some thing holding this bloody plastic lump on, & i dont want to break anything...

The manifold & turbo live under this filter case... just cant get the damned thing off...

Any one got a you-tube link for the job or pics of whats keeping this lower filter cover in place please ??
Regards.
Last edited by X5-D-Sport on Sun Nov 29, 2015 11:05 pm, edited 1 time in total.

AW8
Lifer
Lifer
Posts: 3189
Joined: Fri Jul 30, 2010 6:04 pm
Location: West Sussex

Re: replacing exhaust manifold & turbo gasket

Post by AW8 » Mon Nov 30, 2015 9:23 pm

http://xdrivers.co.uk/forum/index.php/topic,1207.0.html

Knew it was in here somewhere.

Written by one of the best of our earlier members. Content will hopefully assist. :)
Gone - 2002 E53 X5 4.4i Sport (Pre Facelift) Owned 2006-2016.

Site & Forum Admin Team Member.

X5-D-Sport
Snr Member
Snr Member
Posts: 1371
Joined: Sun May 25, 2014 11:13 pm

Re: replacing exhaust manifold & turbo gasket

Post by X5-D-Sport » Tue Dec 01, 2015 1:13 pm

Reading this article that AW8 dig out for me (thank you)

Question,

In picture 3 of the original post picture trail, shows 2 rows of 6 Inlet bores...
The lower 6 appear to be the Main manifold air inlets....

What are the 6 dirty holes above ?  are they the re-breathers from the vortex crank case filter going to the main inlet..?

AW8
Lifer
Lifer
Posts: 3189
Joined: Fri Jul 30, 2010 6:04 pm
Location: West Sussex

Re: replacing exhaust manifold & turbo gasket

Post by AW8 » Tue Dec 01, 2015 5:34 pm

Sorry I can't help further - I don't have same engine and in honesty probably wouldn't tackle that myself unless I was pushed into a corner.

I accept others may reply but in absence of realoem diagrams helping you might want to PM the OP of the linked thread (since sold his car & consequently not posted for some while).

HTH :)
Gone - 2002 E53 X5 4.4i Sport (Pre Facelift) Owned 2006-2016.

Site & Forum Admin Team Member.

X5-D-Sport
Snr Member
Snr Member
Posts: 1371
Joined: Sun May 25, 2014 11:13 pm

Re: replacing exhaust manifold & turbo gasket

Post by X5-D-Sport » Tue Dec 01, 2015 5:56 pm

OK,

Many thanks for the info any way...
Will tackle this one shortly.

Regards

User avatar
X5Sport
Global Moderator
Global Moderator
Posts: 19027
Joined: Fri Sep 03, 2010 4:09 pm
Location: Planet X6......

Re: replacing exhaust manifold & turbo gasket

Post by X5Sport » Wed Dec 02, 2015 6:11 pm

The extra 6 are as you suspected.  Part of the emissions control system.  On other cars with the same engine it's where the swirl flaps sit.
:ant: Never anthropomorphise computers. They hate that.

X5-D-Sport
Snr Member
Snr Member
Posts: 1371
Joined: Sun May 25, 2014 11:13 pm

Re: replacing exhaust manifold & turbo gasket

Post by X5-D-Sport » Wed Dec 02, 2015 7:42 pm

Many thanks X5Sport.

Re gaskets .... is it necessary to get the gaskets for the cam cover, inlet manifold joints, or the recirculation joints...?
Or will they likely be in good order ?

Do these gaskets have a specific name so I can search them out on ebay.?

User avatar
X5Sport
Global Moderator
Global Moderator
Posts: 19027
Joined: Fri Sep 03, 2010 4:09 pm
Location: Planet X6......

Re: replacing exhaust manifold & turbo gasket

Post by X5Sport » Thu Dec 03, 2015 5:39 pm

Realoem for part numbers then find on fleabay.  Might be OK.  I've had the inlet manifold off our E46 twice and the gaskets were in fine fettle so I put em back.
:ant: Never anthropomorphise computers. They hate that.

Post Reply