[quote=""fenj66""]i dont know if it would work or not but one thing you could try is to insert a length of tubing down the filler neck and make your own venting pipe. so air can exit the tank as the fuel fills it.
it might enable you to fill the tank at least.
worth a go untill you can sort the main problem out...and if it works well, you could just leave it in situ!!
hope this helps.

[/quote]
that actually might be a good idea, will give it a try
only challenge with that might be that the filler neck is only slightly larger than the nozzle, so hardly any space in between. but worth a try.
x5sport, thanks for the link, that looks a HUGE job, no chance me attempting that on my own... although i'd love to

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